Fabrication Tips And Tricks: How to Work with DEKTON and Other Materials
If you are a professional fabricator or a DIY enthusiast, you may be interested in learning some fabrication tips and tricks that can help you work with various materials, such as DEKTON, sheet metal, and more. Fabrication is the process of cutting, shaping, and assembling parts or structures from raw materials. Fabrication can involve different techniques and tools, depending on the type and complexity of the project. In this article, we will share some fabrication tips and tricks that can help you improve your skills and achieve better results.
What is DEKTON?
DEKTON is a durable material that is made of a blend of glass, porcelain, and quartz. It is scratch resistant, stain resistant, heat resistant, and UV resistant. It can be used for various applications, such as countertops, flooring, wall cladding, and furniture. DEKTON comes in a variety of colors, textures, and finishes, and it can mimic the appearance of natural stone, wood, concrete, or metal.
DEKTON is a strong and hard material that requires powerful tools and machines for fabrication and installation. However, it can also be damaged or marred by improper handling or careless use of equipment. Here are some tips on how to handle DEKTON safely and effectively:
Use appropriate lifting devices and protective pads to transport and position the DEKTON slabs. Avoid dragging or sliding the slabs on any surface.
Remove the protective plastic coating from the surface of the slab before cutting or shaping. Attach the label with the batch number to the order documentation to preserve the warranty and traceability of the slab.
Store the slabs in a dry and flat area, away from direct sunlight and extreme temperatures. Do not stack more than two slabs on top of each other.
Use suitable clamps and supports to secure the slabs during fabrication and installation. Do not apply excessive pressure or force on the slabs.
Wear protective gloves, goggles, mask, and ear plugs when working with DEKTON. Follow the safety instructions of the tools and machines you are using.
How to Cut DEKTON?
Cutting DEKTON requires special blades and techniques that can handle its hardness and density. Here are some tips on how to cut DEKTON accurately and smoothly:
Use diamond blades that are designed for cutting DEKTON. The blades should have a continuous rim and a high concentration of diamonds. The blades should also be sharp, clean, and well-cooled.
Use a bridge saw or a CNC machine for straight cuts. Use a waterjet machine for curved cuts. The cutting speed should be adjusted according to the thickness and finish of the slab.
Use a guide or a template to mark the cutting line on the slab. Make sure the slab is aligned with the blade before starting the cut.
Make a shallow scoring cut along the cutting line before making the final cut. This will prevent chipping or cracking of the edges.
Apply a steady and uniform pressure on the blade during the cut. Do not stop or change direction in the middle of the cut.
How to Polish DEKTON?
Polishing DEKTON involves different steps and tools depending on the desired edge profile and finish. Here are some tips on how to polish DEKTON professionally:
Use diamond polishing pads that are suitable for DEKTON. The pads should have different grits ranging from coarse to fine. The pads should also be flexible, durable, and water-resistant.
Use a variable speed grinder or polisher for edge polishing. Use a polishing machine or a buffing pad for surface polishing.
Start with the coarsest grit pad and gradually move to finer grits until you achieve the desired smoothness and shine.
Apply water or polishing compound to lubricate and cool the pads during polishing. Do not use excessive amounts of water or compound as this can cause staining or discoloration of the slab.